Cut and sew · Custom manufacturing

Custom plush toys and soft goods

Character-driven soft toys with the same approval discipline as our figures.

  • Pattern making from a 2D character sheet
  • Embroidery, appliqué and printed panels
  • Fabric selection matched to the age grade
Custom plush toys and soft goods
The process

How plush are actually made


Plush lives or dies on the pattern. The same drawing can become a soft, huggable shape or a stiff mascot depending on where the seams sit and how the head is gusseted. We build a calico pattern first, approve the shape in the hand, and only then choose the fabric and the decoration method.

Reference work

Plush on the bench


Customisation

What you actually decide


Pattern and proportion

Pattern and proportion

A calico toile is the cheapest place to fix a face. We cut the first pattern in unbleached cotton, stuff it, and photograph it next to a ruler before any final fabric is ordered.

  • Calico toile approved in the hand
  • Head gusset planned for the expression you want
  • Sitting or standing base decided at pattern stage
Fabric and decoration

Fabric and decoration

Short pile keeps printed detail crisp; long pile hides seams and feels softer. Embroidery survives washing better than print, and appliqué is the answer when a shape has to read from across a room.

  • Short, medium and long pile options
  • Embroidery, appliqué and printed panels
  • Filling weight matched to the size and age grade
Specification

The parameters we quote against


ProcessCut and sew, hand stuffed
Typical size100 – 450 mm; larger cushions and pillows quoted separately
FabricShort pile, long pile, velboa, cotton, boucle
DecorationEmbroidery, appliqué, screen or digital print
PackingPolybag, hang tag, display carton
Best forCharacter merchandise, gift lines, baby and nursery
MOQQuoted per design — fabric minimums affect the batch size
Questions we get before a first order

Straight answers


Yes, and it is the usual brief. We work from the approved figure model so the proportions and colour references stay consistent across both products.

Other processes

The same file, a different object


Ready to quote your plush?

Send a drawing, a model or a reference photo. You will get a process route, a sample plan and a price band in one reply.